Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228sales@tci-construction.com

About us

Concrete mould
makers in
Warwickshire.

TCI Construction is the concrete and architectural casting division of TCI Group, established in 2019. Tool design, pattern making, mould making and inspection all happen at Waterloo Park in Bidford-on-Avon, and we ship worldwide from there.

Our story

A toolmaking business that ended up in concrete.

TCI Construction is a trading division of Techcraft Industries Mouldings Ltd, the company behind TCI Group. The group was established in 2019 as a mould making business. Construction work grew out of it as customers turned up with concrete, GRC or restoration problems a decorative mould shop could not answer.

Starting as toolmakers rather than as a sales operation changes how the conversation goes. It is why the first question is what you are casting and how you strike it rather than which liner you would like. It is why we ask about your release agent before your texture, and why we quote in cost per cast rather than price per square metre. Most of the expensive problems in architectural casting are decided long before anything is manufactured.

Today four divisions run out of the same building. TCI Mouldings covers decorative and industrial mould making. TCI Culinary handles food-contact production. TCI Construction covers concrete, GRC, cast stone and architectural restoration moulds. TCI Products takes proven tooling into higher volume. One shared engineering team sits behind all of it, which is why a precast release problem sometimes gets solved with something learned on a chocolate line.

If you would rather read technical detail than company history, start with how each moulding route works on concrete or with silicone formliners, precast moulds and GRC tooling.

Company structure

One company. Five names on the door.

People ask, so here it is in plain terms rather than buried in a footer.

Parent brand. Holds the workshop, the engineering team and the enquiry line. If you do not know which division you need, you start here.

The founding division and the general mould shop. Decorative, industrial and one-off tooling, and anything that does not sit neatly in the other three.

Food-contact work. Separate material control, separate paperwork, and the documentation an auditor will ask for.

Concrete, GRC, cast stone, plaster and restoration tooling. Bigger, heavier, and abused on site.

Volume manufacture of the finished moulded part rather than the tool, made under the customer's own name.

Where the work actually happens

Design, tool design, pattern making, tool making, inspection and finishing are ours, in Bidford-on-Avon. The moulding capability is here as well: hand-laid silicone, open casting, vacuum casting, compression moulding and injection moulding.

On some jobs we place part of the production with partner factories, in the UK and in a small number of cases abroad. That happens when a volume is beyond our own press capacity, when a programme needs a second source so a line never stops, or when a material or process sits outside what we run. We are not going to pretend otherwise, because you will work it out the first time you visit. What we will do is tell you which route your job is taking at quote stage, keep the tool design and the quality standard with us either way, and inspect against the same drawing whoever pressed the part. If it matters to you that a job is made entirely in our building, say so at enquiry stage and we will either commit to it or tell you we cannot.

Who you will deal with

A small team, and you will get the same names each time.

Eleven to fifty people depending on how you count the shop floor. You will not be passed round an account management layer, because there is not one.

Thomas LaneFounder and Managing DirectorStarted the business in 2019. Quotes most of the awkward jobs himself.
George PrestonDesign and Project ManagerTakes the drawing, the sample or the photograph and works out how the tool has to split.
Jim AndertonProduction ManagerRuns the shop floor and decides what goes on which press.
Kelly BallingerHead of PartnershipsHandles new accounts and long production programmes.
TheodoreEmployee WelfareA dog. Present most days, of limited engineering value, non-negotiable.

The legal position, stated plainly

Who you contract with, and who your invoice comes from.

The dates below are as filed, and they are worth reading if your procurement team needs them.

Company information

Company information
ItemDetail
Registered nameTechcraft Industries Mouldings Ltd
Company number15795140
Incorporated22 June 2024
Previous nameTCI Mouldings Ltd, until 22 April 2025
Trading brandTCI Construction, a division of TCI Group
Established2019
Registered office and workshopTCI Group, Unit 15, Waterloo Park, Bidford-on-Avon, Alcester, B50 4JG

Company details are as filed at Companies House. The group was established in 2019; the current registered company was incorporated later and renamed in 2025. Every contract, warranty and invoice is issued in the name of the registered company.

How we operate

Four things that are deliberate.

01

Design and tooling stay here

Tool design, pattern making, mould making, backing frames and inspection all happen in Bidford-on-Avon. On some larger programmes part of the production is placed with partner factories, and we say which at quote stage rather than after the order.

02

Engineers answer the phone

You speak to the person who specified your mould. When you ring about the replacement liner, they already know what the first one was made of, how hard it was and how it was backed.

03

We say no

If a job wants a polyurethane tool rather than silicone, or a rigid mould rather than a liner, or should not come to us at all, we say so. A mould sold into the wrong process comes back as a complaint.

04

Patterns are kept

We retain patterns and masters, so repeat supply is genuinely a repeat rather than a re-engineering exercise with new tolerances and a fresh argument about matching.

Companies we have worked with

You will have eaten something out of one of our moulds.

These are companies TCI Group has worked with since 2019. We are a small workshop that a number of large manufacturers keep coming back to, which is the only credential we would ask you to weigh.

Construction, civils and facades

  • SkanskaInternational construction and development group.
  • A E YatesBolton civil engineering and tunnelling contractor, established 1870.
  • D4 FacadesUK manufacturer of mechanically fixed brick slip facade systems.

Main contractors, civil engineering firms and facade manufacturers. Concrete work is unforgiving about tooling, and these are the people who tell you so.

Bakery and food manufacture

  • Finsbury Food GroupOne of the largest speciality bakery groups in the UK.
  • BBFAmbient cake and chilled dessert manufacturer, five bakeries.
  • Genesis BakeryMagherafelt bakery, long-standing M&S and Waitrose supplier.
  • RhokettKent premium cheesecake and dessert producer.

Between them these are own-label suppliers to every major UK supermarket, so a good deal of our food tooling ends up making something you can buy on a Tuesday.

Retail brands and home fragrance

  • BurberryBritish luxury house.
  • LushCosmetics manufacturer and retailer.

Candle and home fragrance is a large part of what we mould. That runs from single-room chandlers ordering one mould through to manufacturers running scheduled volume.

Inside the workshop

Waterloo Park, Bidford-on-Avon.

Some of these are photographs of the unit at Waterloo Park. Where we did not have a photograph of a process, the picture is illustrative, and the list further down this page names every one.

The tooling bench at Waterloo Park, silicone moulds and parts checked as they come off it.
The tooling bench at Waterloo Park, silicone moulds and parts checked as they come off it.
Compression moulding at bench scale, an amber silicone gasket lifted from the open steel tool.
Compression moulding at bench scale, an amber silicone gasket lifted from the open steel tool.
A printed corbel master and the silicone block mould taken from it. Printing here serves the mould.
A printed corbel master and the silicone block mould taken from it. Printing here serves the mould.
The unit at Waterloo Park standing empty, photographed before fit-out.
The unit at Waterloo Park standing empty, photographed before fit-out.
A digital caliper and pin gauges on the granite surface plate we check moulded parts against.
A digital caliper and pin gauges on the granite surface plate we check moulded parts against.
Theodore. Officially employee welfare, unofficially in charge.
Theodore. Officially employee welfare, unofficially in charge.

What we do not claim

The claims we have deliberately left off this website.

A construction supplier who overstates its position costs you more than one who understates it, because you find out on site.

  • No accreditations, third-party approvals, scheme memberships or test certifications are claimed anywhere on this site. We hold none that are relevant to advertise, and we will not imply otherwise in a specification or a tender response.
  • No client names beyond the companies listed in the band above, which are companies the group has worked with. We do not say what we supplied any of them, because that would need their sign-off.
  • No invented case studies. Sectors are anonymised, plus the genuinely public roofing, fencing plus local-authority tooling work.
  • No lead time promised as a date, no tool-life cast counts, no panel tolerances stated as facts. Those depend on your mix and your release regime, so we confirm them against your own specification and put the assumptions in writing. The programme diagram on the processes page shows the shape of the work and says on its face that the day figures are illustrative and pending confirmation.
  • No price list. The square-metre figures used in the cost arithmetic on the solutions and applications pages are published third-party market rates, labelled as such and linked to their source, so you can follow the division with your own numbers.
  • No claim that every job is manufactured in this building. Design and tooling are ours in Bidford-on-Avon; some production is placed with partner factories, as set out above.
  • No earlier heritage. The group was established in 2019 and says so.
  • About the pictures. Six pictures on this site are photographs of our own unit at Waterloo Park: workshop.jpg, bench.jpg, parts.jpg, precast.jpg, facility.jpg and theodore.jpg. Every other picture here, including hero.jpg, panels.jpg, formliner.jpg, grc.jpg, restoration.jpg, site.jpg, cad.jpg, tooling.jpg, pour.jpg, press.jpg, print.jpg, inspection.jpg, durometer.jpg and team.jpg, is illustrative: licensed stock or an AI-generated image standing in for a process, a finished elevation or a component we do not hold photography for. No caption claims an illustrative picture was taken here, and nobody in an illustrative picture is a member of our team.

Always committed

What does not change between orders.

Warranty-backed tooling

A written warranty against manufacturing defect on every mould, with material, hardness and backing detail recorded against the order.

NDA as standard

Non-disclosure by default. Your drawings, artwork, survey data are not shown to anyone and your patterns are not run for another customer.

A named engineer

One technical contact from enquiry to repeat supply, who knows your tooling, your mix and your process.

Designed and developed in the UK, with UK manufacturing capabilities.

Every job is drawn, specified and engineered at our own facility in Bidford-on-Avon, Warwickshire. We hold the moulding capability here too: hand-made, cast, vacuum cast, compression and injection, with tool making, inspection and finishing in the same building. On some programmes we place part of the production with partners we have used for years. We will tell you which route your job is taking before you order, and how that works is set out on our About page.

One group, four specialisms

TCI Construction is part of TCI Group.

Four divisions, one workshop, one engineering team, and one company behind all of it.

Want to see it?

You are welcome to visit the workshop.

Most customers who come to Bidford-on-Avon leave with a better specification than the one they arrived with. Call 01789 224228 ahead and we will make sure the right person is in.