Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

For hard landscape contractors · Specials and site-fit units

When the catalogue piece doesn't fit the site, we make the mould that does.

Hard landscape contractors come to us for the specials — the curved coping, the step nosing to match an existing flight, the retaining unit on a radius. Tooling that lets you or your precaster cast what the site needs.

SiteSpecials
CopingsAnd steps
ShortRuns welcome
UKMade

What matters to you

What matters to a hard landscape contractor.

Curved coping, step and bollard mould options on a workshop bench
Short-run tooling matched to site-specific landscape pieces

The piece has to fit the site first time. A curved coping with the wrong radius, a step unit with the wrong going, is a return trip and a programme slip. We work from your setting-out, not from an idealised drawing, and we'll ask the awkward questions about tolerances on the existing structure.

Short runs are the norm. Twelve curved copings, thirty step nosings, eight bespoke bollards. We don't treat that as a nuisance; we pick the tooling route that makes sense at that quantity — often a simpler, cheaper tool than a precast yard would need.

It has to match what's there. On refurbishment work, the new piece sits next to the old. Matching an existing coping profile or step nosing is usually a squeeze, a profile gauge and a pattern — not a design exercise.

How your work looks

Three shapes of hard landscape work.

01

Copings and cappings

Straight and curved copings, pier caps, wall cappings with drips and throatings. Polyurethane for straight runs; silicone where the drip creates an undercut.

02

Steps and edging

Step units, nosings, kerbs, edging to match an existing flight or a new design.

03

Retaining and specials

Retaining units on a radius, planters, bench seats built into walls, one-off site specials.

Copings, steps, edging and bespoke landscape castings in a small precast yard
Typical hard landscape castings and their mould types

Services that fit

Services this sector reaches for most often.

Retaining wall moulds

Face-textured retaining units.

Read more

Coping and capstone moulds

Straight and curved copings with drips.

Read more

Decorative concrete moulds

Short-run decorative pieces and specials.

Read more

Split-mould tooling

For pieces with drips, throatings or undercuts.

Read more

Landscape and street furniture

Bollards, bench ends and seating.

Read more

Planter and vessel tooling

Planters and tree surrounds.

Read more

How the first conversation goes

The first call is practical.

Tell us the piece, the quantity and the site. A photograph of what's there, a drawing or sketch of what's needed, and whether you're casting yourself or buying from a precaster.

If you're casting yourself, we'll ask about your set-up — pour area, vibration, how you'll lift the units — so the mould suits your yard, not a factory.

We come back the same working day with a route and an honest rough number. If a timber or polystyrene one-off would be more sensible for your quantity, we'll say so.

Sketches, site references and a simple mould layout on a workbench

FAQs

Questions we hear from this sector.

Can you match an existing coping profile?

Yes. A profile gauge reading or a short offcut is ideal. A good photograph with a tape in shot will get us started.

Is it worth a proper mould for twelve pieces?

Sometimes. It depends on complexity and finish. For simple pieces a one-off timber mould may be cheaper; for curved or detailed pieces, a silicone or polyurethane tool usually wins even at twelve.

We don't have a precast yard. Can we still use your moulds?

Yes. Many contractors cast specials in a covered corner of their own yard. We'll build the mould to suit hand-filling and simple vibration.

Can you do curved copings on a specific radius?

Yes. Give us the radius and the arc length per unit. We'll build the pattern to suit.

Do you supply release agent?

We'll recommend one that suits the mould material and your mix, and write the release regime into the handling note.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team