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What we make › Heritage restoration moulds › Heritage relief patterns

Heritage restoration moulds · Heritage relief patterns

Heritage relief patterns where nothing survives to mould.

When the original is lost, we build a new pattern from photographs, drawings, a surviving sister piece or a scan — then mould from it.

Overview

Heritage relief patterns, in plain terms.

Reconstructed heritage relief pattern built from limited reference material
Recreated heritage relief pattern ready for approval

Sometimes nothing survives. The relief is known from old photographs, a measured drawing, or a matching piece on another building.

In those cases the pattern is the reproduction. We scan what's available, model or sculpt the pattern, and get it approved before any mould is made.

What sets it apart

Four things that define this route.

01

From archive photographs

Reliefs reconstructed with a sculptor from historic images.

02

From a sister piece

Scanned from a matching feature elsewhere, scaled if needed.

03

From measured drawings

Modelled and machined, then hand-finished.

04

Approval on the pattern

Conservation sign-off at pattern stage, before tooling.

How we build it

From pattern to released tool.

We combine scanning, CNC machining and hand finishing. Machining gives accurate geometry; hand work puts back the life a machine can't.

The pattern is presented for approval physically, not just on screen.

Heritage pattern showing machined geometry and hand-finished detail

The honest bit

What to know before you commit.

A reconstructed relief is an interpretation. We make that clear in the methodology so everyone knows what's being approved.

At a glance

The idea in a picture.

How a two-part mould fits together

Pour spoutAir ventSplit lineYour part in the cavityFlexible siliconeRigidmother mould

Swipe to see the whole diagram

The silicone holds the detail, the rigid case keeps it true, and the split line lets the part come out without tearing.

FAQs

Questions we hear about this.

Who does the sculpting?

A sculptor we work with, supervised against the agreed references.

Can the pattern be kept?

Yes, archived with the mould.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team