Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

TCI Construction · Quality

Quality you can hand straight to a specifier.

Every tool leaves with a documented material spec, a handling note and a record on our file. No invented tolerances, no guaranteed pour counts — just paperwork that holds up.

WrittenSpec
HandlingNote
PatternArchived
UKMade

Our approach

Quality is repeatability, written down.

Matching concrete samples with their tooling on a quality bench
Repeatable cast finish checked against the original tooling

For concrete tooling, quality means the two-hundredth panel looks like the first and the replacement tool matches the original. That comes from controlled patterns, consistent materials and good records — not from a number printed on a datasheet.

We don't put invented tolerances on hand-poured elastomer. We work to tight tolerances where the geometry demands it, and we tell you plainly where it doesn't.

What you get

Five documents and checks with every tool.

01

Material spec

What the mould is made of, what it's suited to and what it isn't for.

02

Handling note

Cleaning, storage and release regime for your yard.

03

Pattern check

The mould checked against the approved pattern before dispatch.

04

First-panel approval

Sign-off on your bed before the tool is called released.

05

File record

Drawing, pattern and spec archived for replacements.

Honest ranges

How we talk about tool life.

We give pour-count ranges, not guarantees. The range depends on mix, release, handling and storage, and we explain what extends and shortens it.

If a tool fails early, we investigate with you. Usually the answer is a release or handling change we can help with; if it's our fault, we put it right.

Well-stored and badly handled moulds compared on a workshop shelf

Related

Read more.

Mould durability and release

Specifying for real pour counts.

Read more

Formliner life expectancy

Why guaranteed pour counts are guesses.

Read the guide

FAQs

Quality questions.

Can we have the material spec for our O&M file?

Yes, it's written to go straight into one.

Do you quote tolerances?

We'll discuss what's achievable for your geometry rather than print a single number.

What warranty applies?

Our terms set out the warranty on manufacturing defects.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team