Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

What we make › Landscape & street furniture › Bollard moulds

Landscape & street furniture · Bollard moulds

Bollard moulds for public realm and private schemes.

Split moulds for bespoke, heritage and scheme-specific bollards — designed with the landscape architect and archived for replacements.

Overview

Bollard moulds, in plain terms.

Split mould for a decorative bollard with seam around the shoulder
Split bollard mould arranged to hide the seam

Bollards get hit. The mould has to produce a dense, well-compacted unit, and the design has to be reproducible when a replacement is needed years later.

Most bollards have a cap or shoulder that creates an undercut, so we build split moulds with the seam facing the kerb or a hidden line.

What sets it apart

Four things that define this route.

01

Scheme-specific designs

From the landscape architect's drawing.

02

Heritage patterns

Matched to existing street bollards.

03

Relief bands

Silicone inserts for motifs or rope detail.

04

Archive for replacements

Pattern and spec kept on file.

How we build it

From pattern to released tool.

We build the pattern for design approval, then pour a split polyurethane body with any fine relief as a silicone insert.

Vents and vibration are planned to keep the face dense.

Bollard mould body with silicone detail insert and vent channels

The honest bit

What to know before you commit.

Impact performance is a design and mix question. We make the shape; the precaster and engineer decide reinforcement and fixing.

At a glance

The idea in a picture.

From sample to finished cast

  1. 01Sample, drawing or scanWhat the finish must match
  2. 02Master patternCarved, machined or taken from the original
  3. 03Liner or mouldMade in the right elastomer
  4. 04Trial castChecked with your mix
  5. 05Production castsLiner reused across the run
  6. 06Kept on fileReady for repeats

Swipe to see the whole diagram

Each job follows the same route, whether it is one keystone or a full run of wall panels.

FAQs

Questions we hear about this.

Can you match an existing bollard?

Yes, from a scan or squeeze.

Matched pairs of moulds?

Yes, from the same pattern.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team