Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

What we make › Large-format moulds › Oversize unit moulds

Large-format moulds · Oversize unit moulds

Oversize unit moulds for large three-dimensional precast.

Tooling for large monolithic units — seats, planters, steps, feature blocks — where the mould has to cope with weight, vibration and lifting.

Overview

Oversize unit moulds, in plain terms.

Large flexible liner supported inside a rigid bolted mould case
Rigid case supporting an oversize unit mould

Large three-dimensional units put real loads on a mould. The elastomer has to be supported properly or the shape distorts.

We design oversize moulds with rigid cases, bolted splits and lifting features.

What sets it apart

Four things that define this route.

01

Monolithic units

Seats, blocks and feature pieces.

02

Rigid cases

Steel or GRP to resist pour pressure.

03

Bolted splits

For controlled demould.

04

Lifting built in

Inserts positioned in the tool.

How we build it

From pattern to released tool.

Case design comes first, then the elastomer liner that sits in it.

We ask about your crane, vibration and curing so the tool suits your yard.

Oversize mould case with split flanges, lifting points and soft liner

The honest bit

What to know before you commit.

Oversize tools are a big investment. We'll check the numbers make sense before you commit.

FAQs

Questions we hear about this.

Steel or GRP case?

It depends on size and pour count.

Can you add lifting inserts?

Yes, from your engineer's positions.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team