Monolithic units
Seats, blocks and feature pieces.
What we make › Large-format moulds › Oversize unit moulds
Large-format moulds · Oversize unit moulds
Tooling for large monolithic units — seats, planters, steps, feature blocks — where the mould has to cope with weight, vibration and lifting.
Overview

Large three-dimensional units put real loads on a mould. The elastomer has to be supported properly or the shape distorts.
We design oversize moulds with rigid cases, bolted splits and lifting features.
What sets it apart
Seats, blocks and feature pieces.
Steel or GRP to resist pour pressure.
For controlled demould.
Inserts positioned in the tool.
How we build it
Case design comes first, then the elastomer liner that sits in it.
We ask about your crane, vibration and curing so the tool suits your yard.

The honest bit
Oversize tools are a big investment. We'll check the numbers make sense before you commit.
FAQs
It depends on size and pour count.
Yes, from your engineer's positions.
In this family
Get in touch
One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.
Real people, a real workshop
No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.


Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare