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What we make › Large-format moulds › Spliced large-format liners

Large-format moulds · Spliced large-format liners

Spliced large-format formliners for oversize panels.

Formliners larger than any single pour, spliced at planned positions so the texture continues across the joint and the splice hides in the elevation.

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Overview

Spliced large-format liners, in plain terms.

Large-format liner sections aligned with texture matched across splice
Spliced liner sections matched across the joint

Big panels need liners made in pieces. The skill is in the splice: where it falls, how the texture registers across it, and how it's bonded to stay flat.

We set splices on the elevation drawing before pouring.

What sets it apart

Four things that define this route.

01

Oversize panels

Liners for beds larger than a single pour.

02

Registered texture

Relief lined up across the splice.

03

Bonded and backed

Stable on the bed.

04

Planned positions

On reveals or joints.

How we build it

From pattern to released tool.

Liner sections are poured from the same pattern with registration marks. Joints are bonded and backed.

Sections are sized for safe handling.

Bonded silicone formliner sections with backing strip in a precast workshop

The honest bit

What to know before you commit.

A splice on an open face will always leave a trace. Planning is the fix.

At a glance

The idea in a picture.

Where the formliner sits

Formwork or mould tableFormliner with the textureRelease agentConcrete takes the texture

Swipe to see the whole diagram

The liner is fixed to the formwork face. When the concrete is struck, the texture stays on the panel and the liner is ready to reuse.

FAQs

Questions we hear about this.

How large can a spliced liner be?

As large as your bed, within safe handling.

Will the splice show?

Not if it's on a joint or reveal.

In this family

Related routes under Large-format moulds.

Large-format mouldsThe parent service overviewSpliced large-format linersOversize liners, spliced by designOversize unit mouldsLarge three-dimensional units

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Send an enquiry 01789 224228

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
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Meet the team