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What we make › Cast stone moulds › Cills and lintels

Cast stone moulds · Cills and lintels

Cast stone cill and lintel moulds.

Moulds for cast stone window cills, heads and lintels with crisp arrises, drips and stools — for new-build and like-for-like replacement.

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Overview

Cills and lintels, in plain terms.

Open cill and lintel moulds showing sharp arrises and stop-ends
Cill and lintel moulds with removable stop-ends

Cills and lintels are the backbone of cast stone work. The profiles are simple, but arrises must be sharp and drips must be clean.

We make moulds for standard lengths and for adjustable-length casting with stop-ends.

What sets it apart

Four things that define this route.

01

Weathered cills

Sloping tops, stools and drips.

02

Lintels and heads

Plain, chamfered and moulded profiles.

03

Adjustable length

Stop-ends so one mould casts many lengths.

04

Replacement matching

Profiles taken from existing cills.

How we build it

From pattern to released tool.

For wet-cast work we use polyurethane or silicone liners in a rigid box. For semi-dry, a firmer, reinforced tool.

Stop-ends are designed to locate positively so every length comes out square.

Flexible liner in rigid box with square locating stop-ends

The honest bit

What to know before you commit.

Semi-dry cast stone is hard on moulds. Tell us your method so we spec accordingly.

At a glance

The idea in a picture.

From sample to finished cast

  1. 01Sample, drawing or scanWhat the finish must match
  2. 02Master patternCarved, machined or taken from the original
  3. 03Liner or mouldMade in the right elastomer
  4. 04Trial castChecked with your mix
  5. 05Production castsLiner reused across the run
  6. 06Kept on fileReady for repeats

Swipe to see the whole diagram

Each job follows the same route, whether it is one keystone or a full run of wall panels.

FAQs

Questions we hear about this.

Semi-dry or wet-cast?

Both, but the tool differs.

Can you match a Victorian cill?

Yes, from a profile or offcut.

In this family

Related routes under Cast stone moulds.

Cast stone mouldsThe parent service overviewCills and lintelsCast stone cills, heads and lintelsQuoins and dressingsQuoins, surrounds and dressed stoneBalustrade mouldsBalusters, rails and plinths

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Send an enquiry 01789 224228

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team