Running programmes
The same texture on a panel line for months or years.
What we make › Silicone & polyurethane formliners › Reusable formliners
Silicone & polyurethane formliners · Reusable formliners
Reusable formliners built to run a whole programme.
Long-life polyurethane and silicone liners for precast yards running the same texture week after week. Backed, edged and specified for the pour count you actually need.
Overview
Reusable formliners, in plain terms.
A reusable liner is a working asset. It gets lifted, cleaned, released and re-laid every strike cycle, sometimes for years. Everything about it — thickness, backing, edge detail, hardness — is chosen for that life.
We design reusable liners with the yard's handling in mind: lifting points, edge protection, and a size that two operatives can handle safely.
What sets it apart
Four things that define this route.
Parallel beds
Matched sets poured from one pattern so every bed produces the same face.
Planned replacements
Pattern and spec on file for a like-for-like rebuild.
Handling built in
Backing and edges designed for daily lifting.
How we build it
From pattern to released tool.
The liner is poured to a thickness that protects the relief and resists tearing at the edges. A fabric or rigid backing keeps it flat and stops creep on the bed.
Edges get a thicker return so they survive being walked on and trapped under formwork. Where the yard uses magnets or side shutters, we design the liner edge to suit.
We note the expected life range and the signs of wear to watch for, so replacements can be ordered in good time.
The honest bit
What to know before you commit.
Liner life is a range, not a promise. Release regime, cleaning method and handling matter as much as the material. We give an honest range and explain what extends and shortens it.
At a glance
The idea in a picture.
Where the formliner sits
Swipe to see the whole diagram
FAQs
Questions we hear about this.
How many pours will it do?
Well-treated liners on ordinary mixes reliably reach three figures. We'll give a range for your specific job.
Can you make matched sets?
Yes — poured from the same pattern and, where possible, the same material batch.
In this family
Related routes under Silicone & polyurethane formliners.
Silicone & polyurethane formlinersThe parent service overviewPlastic formlinersRigid ABS and PVC liners for simple reliefElastomeric formlinersPolyurethane and silicone for repeat runsSingle-use formlinersOne-off feature panels and short runsReusable formlinersLong-life liners for running programmes
Get in touch
Send us a photograph of the panel or the elevation.
One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.
Real people, a real workshop
You deal with the people who make it.
No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.
- A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
- Real people on the phoneCall the team on 01789 224228, Monday to Friday.
- The same team on every jobDesign, production and aftercare come from the people you see here.
- Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare