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What we make › Silicone & polyurethane formliners › Single-use formliners

Silicone & polyurethane formliners · Single-use formliners

Single-use formliners for one feature panel or a short run.

When the elevation has one statement panel, a signage relief or a trial, a single-use liner gets you the texture without paying for a tool built to last hundreds of pours.

Overview

Single-use formliners, in plain terms.

Thin single-use textured liner fixed to simple backing board
Lightweight liner prepared for a short run

Not every job needs a long-life tool. A feature panel over an entrance, a commemorative relief, a mock-up for architect approval — these are one to a handful of casts.

For those we build lighter, cheaper liners: thinner sections, economical elastomer grades, and sometimes a sacrificial approach where the liner is cut away to release.

What sets it apart

Four things that define this route.

01

One statement panel

A feature relief that appears once on the elevation.

02

Architect mock-ups

A sample panel for approval before committing to full tooling.

03

Trials

Testing a texture, a mix or a release regime on a real bed.

04

Short runs

Two to a handful of panels where durability isn't the priority.

How we build it

From pattern to released tool.

We use the same pattern-making approach as a long-life liner, so the texture is just as faithful. The saving is in the elastomer grade, thickness and backing.

If the trial or mock-up leads to a full programme, the pattern is kept and a production liner can be poured from it.

Master pattern beside thin trial liner and thicker production sample

The honest bit

What to know before you commit.

A single-use liner is not a cheaper version of a production liner — it's a different tool. Don't expect it to run a programme if the job grows; plan for a production liner instead.

At a glance

The idea in a picture.

Where the formliner sits

Formwork or mould tableFormliner with the textureRelease agentConcrete takes the texture

Swipe to see the whole diagram

The liner is fixed to the formwork face. When the concrete is struck, the texture stays on the panel and the liner is ready to reuse.

FAQs

Questions we hear about this.

Can a mock-up liner become the production tool?

Occasionally, if it was built to production spec. We'll tell you upfront which you're getting.

Is the pattern kept?

Yes, on file, so a production liner can follow.

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team