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What we make › Precast concrete moulds › Wall panel moulds

Precast concrete moulds · Wall panel moulds

Wall panel moulds for architectural and structural precast.

Face tooling, edge returns and insert keepers for precast wall panels. Built to drop into your bed and produce the same panel every strike.

Get a quote Back to Precast concrete moulds

Overview

Wall panel moulds, in plain terms.

Wall panel face liner and edge profiles beside steel shutters
Face liner, reveals and edge details for wall panels

Precast wall panels combine a visible face with structural requirements behind it: lifting points, fixings, reinforcement cover and edge profiles for jointing.

We make the parts of the tool that shape the visible concrete — the face liner, edge profiles, reveals and drip details — and design them to work with your steel bed and side shutters.

What sets it apart

Four things that define this route.

01

Textured or plain face

Formliner face, smooth architectural, or exposed aggregate prepared surface.

02

Edge profiles

Chamfers, rebates, drips and joint profiles cast in cleanly.

03

Insert keepers

Elastomer keepers that hold fixings in position through vibration.

04

Reveals and feature bands

Cast-in lines that also hide liner splices.

How we build it

From pattern to released tool.

We start from your panel drawing and bed layout. Edge profiles and reveals are made as elastomer or rigid strips that locate on your side shutters, so they're repeatable without re-marking.

Face liners are sized so splices fall on reveals or panel joints. Insert keepers are positioned from the fixing schedule.

Everything is labelled to the panel type so the yard can set up a mixed run quickly.

Prepared wall panel tooling parts with edge strips, splice and insert keepers

The honest bit

What to know before you commit.

We don't make steel beds or side shutters. We make the elastomeric and pattern parts that sit on them, and we coordinate with whoever supplies the steel.

At a glance

The idea in a picture.

Planning liners across a wall

Liner joint placed on a pattern lineWindow or doorLiners repeat across the wall, with joints planned to disappear into the pattern

Swipe to see the whole diagram

We draw the layout with you so repeats, joints and returns line up before any liner is made.

FAQs

Questions we hear about this.

Can you work with our existing beds?

Yes. Send the bed and shutter details and we'll design around them.

Sandwich panels?

Yes — see our architectural cladding pages for sandwich panel face tooling.

In this family

Related routes under Precast concrete moulds.

Precast concrete mouldsThe parent service overviewWall panel mouldsArchitectural and structural wall unitsColumn and pier mouldsRound, square and fluted columnsBeam and lintel mouldsVisible beams, lintels and heads

Get in touch

Send us a photograph of the panel or the elevation.

One photograph tells us what surface you're chasing, and one line about the mix tells us what silicone or polyurethane will survive it.

Send an enquiry 01789 224228

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Construction, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
The TCI design and project office.
The TCI design and project office.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team